MxV Rail tested the concept of member level redundancy as part of an investigation into both fitness-for-service of riveted steel deck plate girder spans and bridge life extension. This concept suggests the presence of multiple cover plates, as well as flange angles, provides a level of redundancy within a built-up steel girder bridge tension member. If a single component develops a crack, the stresses will redistribute into other components of the built-up member. As part of the investigation, one span with partial-width notches cut in one bottom cover plate has been tested to its ultimate capacity following 875 million gross tons (MGT) of train operations at MxV Rail’s Facility for Accelerated Service Testing (FAST®)*. This span was in service for a total of 990 MGT at FAST following 100 years of revenue service, including more than 40 years of bulk commodity unit trains (at least 1,700 MGT) in revenue service.…
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